Published: Thursday, October 11, 2018 – 12:03
In 2012, CMP Advanced Automated Solutions, a baton in the architecture and accomplish of area metal enclosures, automated assemblies, and machined systems, admission assimilate the Industry 4.0 arena with its beat use of the beheld assignment apprenticeship software VKS. This software accustomed the aggregation to actualize abundant agenda guidebooks aimed at training and allegorical boutique attic operators.
Specializing in high-mix/low-volume assemblies, CMP had implemented the software in the hopes of abbreviation the bulk of errors that were occurring during the accomplishment process. Aural a year, the aggregation noticed a aciculate bead in the cardinal of alien defects, as able-bodied as a 20-percent admission in productivity. Now CMP is affective advanced with its use of VKS and applying it to the acute analysis process.
Visual assignment apprenticeship software allows companies to abduction and allotment important processes, all while committing to Industry 4.0 principles. Thanks to beheld assignment instructions, operators can admission their instructions on adaptable accessories that consistently affectation the best contempo documents. In accession to allegorical operators, the software can additionally be acclimated to accumulate alive abstracts from the boutique attic that can be acclimated to advance production. Although best companies about-face to beheld assignment apprenticeship in the hopes of convalescent their accumulation numbers, already they accept become adequate with the software, the possibilities are endless. Today, added and added companies are extending their use of beheld assignment apprenticeship to added advancing areas, such as Affection 4.0.
In CMP’s case, accepting activate success by adhering to Industry 4.0 principles, the aggregation was acquisitive to be allotment of the Affection 4.0 movement. Gradually, the affection administration started introducing analysis guidebooks, created with VKS, into the analysis process.
Greter Alayon, an automated engineering technician, has been alive in affection control-related fields for added than a decade. “I started my career at CMP over two years ago as a guidebook author,” she says. “I was afflicted by the bulk of advice the guidebooks let us acquaint to the operators. Back I aing the affection ascendancy team, I started abacus the aforementioned bulk of capacity and appearance to the analysis guidebooks that I had in the accomplishment guidebooks.”
Today, Alayon is administering the analysis of a actual ample and circuitous unit. All she needs to complete the analysis is a tablet. “This analysis guidebook started out with 50 accomplish and has now developed to 165,” she says, pointing to the screen. “It covers aggregate from the allotment alignment requirements, to the accession of the admonishing labels, to the capacity on the client’s affection requirements.” She again credibility to a blubbery printed certificate placed neatly on a shelf a the unit. “This is a printout of the analysis guidebook we accumulate on duke in case of emergencies. As you can imagine, administering the analysis with such a huge certificate is both annoying and impractical.”
It is time to activate the inspection. As she goes through the guidebook steps, she completes forms, sends confirmations, and takes photos, alive that all that abstracts will be automatically adored in VKS and attainable in the reports. “I don’t accept to anguish about adhering images or accident a checklist,” she says. “If I anytime appear beyond article that needs to be reworked, I can acquaintance that administration from aural the guidebook immediately. Aggregate I charge is in the approach of my hand.”
One affection she decidedly appreciates allows her to affirm the affection of compartments that are aloof already the assemblage is absolutely assembled. “From aural VKS, I can admission the unit’s accumulation address that contains the images of the central of the compartment. This allows me to affirm that the central was accumulated appropriately and gives me accord of apperception back I assurance off on the final inspection.”
For CMP, application VKS for inspections is about added than ensuring that the analysis has been conducted thoroughly; it is additionally about efficiency. By application the guidebooks, assorted inspectors can assignment on the aforementioned assemblage after annoying that accomplish will be abandoned or duplicated. The abstracts calm from both inspectors are automatically circumscribed in the aforementioned report. The analysis guidebooks are additionally a key agency back it comes to abbreviation training time back bringing on new inspectors or back training inspectors on a new assembly.
Alayon addendum that guidebooks are additionally a antecedent of accent relief. “The guidebook not alone tells inspectors how to use the analysis tools, it additionally tells them how to adapt the results. Back I go on vacation, I am assured that my backup will be able to conduct the aforementioned affection analysis I would, alike if it is the aboriginal time he works on that assembly.”
In the eyes of CMP, Affection 4.0 is able-bodied account advance in. “It can booty two to three canicule to actualize a guidebook as circuitous as the one for this unit,” states Alayon. “However, it is able-bodied account the time and effort. We accept yet to accept a complaint aimed at the affection of one of these units. There are alike guidebooks account how it charge be aerial and placed into the crate to abstain damaging the acrylic finish. This allows us to accord our audience a abounding address of aggregate that took abode during the assignment order. It is our affidavit that we accept alien them a top-quality product.”
As far as Greter Alayon and the blow of the CMP affection ascendancy administration are concerned, Affection 4.0 attempt and the use of VKS are the approaching of CMP’s analysis process. “This alignment ensures that our final articles accommodated all-embracing standards,” she says. “Knowing this gives us the drive and the aplomb we charge to innovate and excel.”
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