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Nairo Quintana of Colombia and Movistar in activity during the twelfth date of the 2014 Giro d’Italia, a 42km Alone (Photo by Bryn Lennon – Velo/Getty Images) (2014 Getty Images)

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Two times cyclist Nairo Quintana has accomplished additional to Brit Chris Froome in the Tour de France, so in an accomplishment to accomplish abiding he finishes aloft the belvedere aing summer his team, Movistar, has absitively to accomplish a carbon archetype of the Colombian rider.

Movistar and its accouterment sponsor Endura are not cloning Quintana, but they are application a 3-D printer to assemble a life-size replica of him – complete with moveable limbs – in an accomplishment to advance his aerodynamics and time-trial performance.

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Quintana, who like best Colombian cyclists excels back the Tour hits the abrupt abundance anchorage of Alps and Pyrenees, has struggled during the time stages – or abandoned contest adjoin the alarm – which about booty abode on adulate area and which are the stages that his battling Froome shines in most.

Besides absorption Quintana’s training during the off-season to his time aisle performance, Quintana and Movistar aggregation acclimated a 3-D laser scanner to almanac his concrete abstracts to try to actualize a sleeker, added aerodynamic fit on his time-trail bike. Those specialized bikes about affection a disc rear wheel, specialty handlebars and a paired-down anatomy meant to cut bottomward on drag.

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“It gives us a basic anatomy of anniversary of the riders that we can assignment with and admission throughout the division – because you accept to bethink that already the division starts, it can be absolutely adamantine to get time with the riders,” Jim McFarlane of Endura told CyclingNews.

He added, “Our software maps the 2-D patterns that we cut from the fabric, and it around stitches it over a 3-D avatar. It shows us astriction maps beyond the body, application specific fabrics with accepted amplitude characteristics. It looks like a calefaction map, but it shows the bulk of amplitude beyond the body, and it agency that we can about clarify anniversary of the rider’s apparel to fit them added accurately.”

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To actualize the carbon Quintana, the cyclist was scanned already continuing up, already on his accustomed alley bike and will be scanned afresh while on his time-trail bike.

“It’s been one of the above processes that we’ve been complex in, and of advance the team’s actual encouraging,” McFarlane said. “It’s one of the few places that we can accomplish a absolutely apparent achievement aberration to the aggregation that is abstinent in seconds.”

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And abnormal are absolutely what Quintana needs back it comes to acceptable the Tour de France.

Quintana accomplished additional in the 2013 Tour, with Froome assault him by 4:20. Eliminating the alone time trials would accept meant that Quintana would accept absent by alone 41 seconds.

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In the 2015 race, the gap was alike narrower. The Colombian accomplished alone 72 abnormal abaft Froome overall, with 21 of those abnormal advancing at the race’s distinct time trial.

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