3D printer manufacturer and designer Formlabs, based in Boston, MA, has appear the barrage of two new machines, and a affiliation with local footwear architect New Balance.
The aboriginal of the two machines is the Fuse 1 careful laser sintering (SLS) bench-top 3D printer.
The additional is the Form Cell, which is Formlabs’ acknowledgment to production-scale 3D printing, application a automatic arm to accomplish a acreage of Form 2 SLA machines.
A sliding automatic arm retrieves a 3D printed allotment from a Form 2 apparatus in the Form Cell. Clip via Formlabs on YouTube
Inside the Fuse 1
Instead of the adhesive actual taken by the Form 2 3D printer, the Fuse 1 uses a powder-based feedstock, and a laser to sinter the particles together. Accessible abstracts accommodate aerial backbone and chemcial-resistant plastics Nylon PA 12 and PA 11, acclimated in the industry for anatomic prototyping and end-user parts.
Sintering 3D altar from a crumb bed agency that all genitalia can be produced support-free, acceptance geometric complication of designs and a bigger accomplishment absolute from the printer. The actual acclimated in the apparatus can additionally be re-used, which contributes to Formlabs’ affirmation that “SLS produces the atomic big-ticket per-part amount in 3D printing”.
Beta testing and pricing
Beta versions of the apparatus accept already been in use at a cardinal of all-around brands, including Google’s Advanced Technology and Projects (ATAP) Skunkworks. David Beardsley, administrator at Google ATAP, comments,
SLS technology enables designers and engineers to advance their prototyping action by accumulation astute actual backdrop with the abuse of 3D press architecture constraints. With the Fuse 1, a aggregate of aerial attention parts, bargain aeon time and able-bodied abstracts acquiesce teams to calmly iterate throughout the architecture action and advance from whiteboard to final parts.
Prices for Fuse 1 alpha at $9,999, which is about twenty times beneath big-ticket than the cheapest SLS 3D printers for automatic use. A abounding amalgamation of the 3D printer, with post-processing crumb abatement station, added agent ability and materials, is accessible for a added $10,000 at $19,999. Aboriginal aircraft is accepted mid 2018.
A afterpiece attending at the Form Cell
As apparent in Formlabs’ brain-teaser video, the Form Corpuscle is an asylum advised to operate, unload, ablution and cure genitalia 3D printed on a coffer of Form 2 3D printers. The amid arrangement allows 24 hour production, acid bottomward on labour and actual costs.
To get to this stage, the Form Corpuscle has additionally undergone a arrangement of accurate testing, as abundant by Formlabs CEO Max Lobovsky,
…with Form Cell, we are authoritative an efficient, scalable assembly band-aid by leveraging the Form 2, an SLA book agent that’s already stood the analysis of press added than 10 actor parts.
New Balance cossack partnership
In a abstracted advertisement from the company, Formlabs is additionally due to coact with cossack architect New Balance. Abounding capacity of the affiliation are so far beneath wraps, but the aggregation has appear that it will be allowance New Balance actualize aerial performance, 3D printable abstracts for connected assembly of shoes.
Production of the cossack is accepted to activate at New Balance in Boston ancient in 2018.
The trend against alternation production
The Form Corpuscle is a brand of a accepted trend in the 3D press industry for machines that can administer alternation production. At RAPID TCT Stratasys appear the Connected Build Demonstrator for the assembly of FDM parts. Voodoo Manufacturing accept additionally set up Activity Skywalker able of application a coffer of up to nine 3D printers through the night.
This akin of assembly is abnormally pertinent for cossack manufacturers gluttonous to add 3D press to assembly lines. In the Futurecraft 4D project, adidas are accumulation Carbon 3D printers to accomplish mass-cutomized sneaker midsoles, and Reebok are utilizing 3D press in the Liquid Factory concept.
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Featured image: Ski goggles SLS 3D printed on the Fuse 1 and still in the crumb bed. Photo via Formlabs
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